perfume bottle manufacturing process
BosTech’s perfume packaging plant is equipped with world-class production machinery and managed by technicians with many years of operational experience. This enables us to produce high quality perfume bottles efficiently and cost-effectively. Let’s take a look at the perfume bottle manufacturing process.
perfume bottle manufacturing process
BosTech’s plant is located in Huai’an, China, a booming economic region with a daily production capacity of over 100,000 glass bottles. With modern production facilities and an experienced technical team, our perfume bottle production is designed to serve a variety of high-end markets in the cosmetic industry. The production of perfume bottles involves multiple stages, including mold making, furnace materialization, molding, and annealing. The way these steps are executed may be adjusted depending on the perfume bottle bottle product.
Perfume bottle manufacturing process
The production of perfume bottles is a delicate and multi-step process that involves design, mold making, molding, machining, assembly, quality control and so on. When we receive your perfume bottle order, we will be responsible for the whole process of your perfume bottle order (from design to shipment).
- Product Concept Design: Brand provides bottle sketch or creative direction. BosTech factory technical team models and simulates bottle appearance proportion. Confirm the size, structure and proofing conditions, and decide whether to open the mold.
- Mold making: Precision mold making according to drawings (steel molds are commonly used for glass bottles). Produce a small number of sample bottles for customers to confirm the shape, size and capacity.
- Bottle production (take glass bottle as an example): After melting, molding, annealing and other steps to produce the body of the perfume bottle.
- Surface treatment: Different types of surfaces are processed according to customers’ requirements.
- Fittings assembly stage: installation of perfume pump, addition of perfume collar and caps.
- Quality Control Process (QC): Perform appearance inspection (scratches, bubbles, color difference), capacity and size measurement, sealing and spray test.
- Packaging for shipment: barcode and labeling as needed. Packing according to requirements.
Benefits of Customized Perfume Bottles
Customized perfume bottles can provide brands with a unique visual identity, strengthen market differentiation, and enhance the sense of premium and user experience of the product. bosTech can personalize the bottle shape, material, capacity, and craftsmanship to make your perfume not only more recognizable, but also more in line with the fragrance temperament and the target consumer group, so as to realize the double upgrade of brand aesthetics and commercial value.
By choosing BosTech as your customized perfume bottle manufacturer, you can get a one-stop perfume packaging solution. As a trusted perfume packaging manufacturer, BosTech offers the perfect solution for companies seeking customized perfume bottle production.
Who needs customized perfume bottles?
# Perfume brand owners: whether it is a major international brand or a niche independent brand, they all want to strengthen their brand image through unique bottle shapes.
# Beauty companies: launching fragrance series or limited edition co-branded models, which need to be accompanied by unique packaging.
# OEM/ODM OEM customers: develop customized perfume products for third-party brands, requiring bottle differentiation.
# Gift companies: customize exclusive perfume bottles for holiday gift boxes, corporate customized gifts, etc.
# Artist/designer brands: use perfume as artistic expression, need unique shape bottles to carry creativity.
# High-end lifestyle brands: customized perfume bottles to match the overall brand tone, such as home fragrance line, hotel fragrance, etc.
How to produce your perfume bottles step by step?
Take glass perfume bottles for example
1. Design and molding
First of all, our technical team will design the corresponding shape of the perfume bottle according to your branding needs. After getting your confirmation, we will make the corresponding molds for the perfume bottles.
2. Furnace Material Handling
The main raw materials we use to make glass perfume bottles are quartz sand, soda ash, limestone and crushed glass. These raw materials are mixed according to a certain ratio and then batching is done. The size of the dosage ratio depends on the design of the perfume bottle and the production volume.
These raw materials are then subjected to a high temperature of 1500°C to fully evaporate the water, the organic matter is burnt off and the remaining part is melted to form molten glass. Finally, it is cooled to a certain viscosity, ready for molding.
3. Blow glass forming processes
There are specific processes that need to be carried out if we want glass to be formed into the shape we need. Using the blow molding or compression molding method, a preliminary bottle is formed by injecting glass liquid into a mold.
- Blow and Blow Process
- Press and Blow Process
4. Annealing Processes in Glass perfume Bottle Manufacturing
After the glass is molded at high temperatures, the internal structure is in a state of stress, and if it is not annealed, the bottle may crack, burst, or break with a tap on the “brittle feeling”.
In the annealing process, the molded glass bottle will enter a long “annealing furnace”; then held in a high temperature zone (about 500-600 ° C) for a certain period of time, so that the internal and external temperature uniformity; slow cooling (usually 10-30 minutes), so that the stress release;
The glass comes out of the furnace more solid and impact resistant.
💡 Caution:
The annealing process should not be skipped, it is a key link that affects the durability of perfume bottles, transportation safety, and spraying stability.
5. Surface Finishing of perfume bottles
After the glass perfume bottle is finished, it needs surface treatment. Surface processing is to make the perfume bottle from the “glass shell” into a “branded product” process, the visual sense of seniority, brand recognition, process style are thus determined.
- Painting
- Electroplating
- Silk Screen
- Hot Stamping/Silver Stamping
- Frosting
- Laser Carving
- Graduated process
